Advanced manufacturing

for advanced applications

October 8th. 2024

Advanced Manufacturing

for advanced applications

Additive manufacturing refers to processes in which the geometry is no longer generated by physical tools, but is instead created on the basis of numerical control data. This innovative method offers a high degree of flexibility and geometric freedom. Furthermore, the material is created or significantly modified during the process. In contrast to conventional machining processes, quality assurance for the mechanical and technological properties of the finished products cannot be transferred exclusively to the feed stock material manufacturer. In fact, depending on the perspective, the component manufacturer may even become a material manufacturer. In these special processes (see e.g., ISO 9001), quality assurance and proof of machine capability are of paramount importance.

Additive manufacturing, once used for the production of illustrative material, prototypes and functional samples, has rapidly developed within a short time into a process that is used for the production of high-performance components in safety-critical applications.

Examples include aircraft turbines, rocket engines and hydraulic valves. The use of high-performance materials such as Inconel, titanium, high strength aluminum alloys and tool steels is crucial, as is the expansion of additive manufacturing to large-volume applications with high price pressure regarding the material, such as pressure vessels, steel components or components in crane construction.

 

 

Additive manufacturing refers to processes in which the geometry is no longer generated by physical tools, but is instead created on the basis of numerical control data. This innovative method offers a high degree of flexibility and geometric freedom. Furthermore, the material is created or significantly modified during the process. In contrast to conventional machining processes, quality assurance for the mechanical and technological properties of the finished products cannot be transferred exclusively to the feed stock material manufacturer. In fact, depending on the perspective, the component manufacturer may even become a material manufacturer. In these special processes (see e.g., ISO 9001), quality assurance and proof of machine capability are of paramount importance.

Additive manufacturing, once used for the production of illustrative material, prototypes and functional samples, has rapidly developed within a short time into a process that is used for the production of high-performance components in safety-critical applications.

Examples include aircraft turbines, rocket engines and hydraulic valves. The use of high-performance materials such as Inconel, titanium, high strength aluminum alloys and tool steels is crucial, as is the expansion of additive manufacturing to large-volume applications with high price pressure regarding the material, such as pressure vessels, steel components or components in crane construction.

 

 

All aspects of additive manufacturing and advanced manufacturing that have a high impact on the mechanical properties such as strength, ductility and fatigue properties of the resulting component will be covered in this workshop. The qualitative and quantitative understanding of the influence of process parameters, resulting microstructure and the mechanical properties are within the scope of this conference, as well as challenging application examples, machine improvement, new process developments and process monitoring.

  • Additive Manufacturing: Explore the latest advancements in technologies such as LPBF (Laser Powder Bed Fusion), WAAM (Wire Arc Additive Manufacturing), Electron Beam Melting (EBM), Solid-State AM and more, with a focus on their application in heavily loaded and safety-relevant structures.

  • Materials Innovation: Discuss the use of materials like steel, aluminum, nickel base alloys and titanium in advanced manufacturing processes, their properties, and their application in energy and nuclear fields.
  • Advanced Manufacturing Processes: Delve into various advanced manufacturing processes and their specific applications, including Cold Gas Deposition, Electron Beam Welding, and Hot Isostatic Pressing (HIP).
  • Safety relevant Applications: Explore the use of advanced manufacturing in energy applications, including pressure vessels, hydraulic components and turbine blades and their safety-critical aspects. Learn about the latest advancements in aerospace applications, where advanced manufacturing is revolutionizing component production, reducing weight and enhancing performance in air- and spacecraft, while maintaining safety throughout the entire product life.
  • Process monitoring: Integration and informative value of new process monitoring methods for detecting imperfections and defects and their impact on mechanical properties.
  • Additive Manufacturing: Explore the latest advancements in technologies such as LPBF (Laser Powder Bed Fusion), WAAM (Wire Arc Additive Manufacturing), Electron Beam Melting (EBM), Solid-State AM and more, with a focus on their application in heavily loaded and safety-relevant structures.

  • Materials Innovation: Discuss the use of materials like steel, aluminum, nickel base alloys and titanium in advanced manufacturing processes, their properties, and their application in energy and nuclear fields.
  • Advanced Manufacturing Processes: Delve into various advanced manufacturing processes and their specific applications, including Cold Gas Deposition, Electron Beam Welding, and Hot Isostatic Pressing (HIP).
  • Safety relevant Applications: Explore the use of advanced manufacturing in energy applications, including pressure vessels, hydraulic components and turbine blades and their safety-critical aspects. Learn about the latest advancements in aerospace applications, where advanced manufacturing is revolutionizing component production, reducing weight and enhancing performance in air- and spacecraft, while maintaining safety throughout the entire product life.
  • Process monitoring: Integration and informative value of new process monitoring methods for detecting imperfections and defects and their impact on mechanical properties.

Contact us

M.Sc. Moritz Käß
M.Sc. Moritz KäßMPA Uni Stuttgart
Specialist Additive Manufacturing

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