Process Modelling

Unlocking Material Behavior Through Advanced Process Modeling and Simulation

Process Modelling

In the field of modern materials science, manufacturing processes represent the dynamic and ever-evolving counter-pole to stationary or static material states. At the MPA Conference, we recognize that the true potential of metallic materials is often hidden within these transient phases, where phenomena such as crystallization, grain growth, and dynamic recrystallization occur deep within the structure. Because these transformations are frequently inaccessible to direct observation—whether during the intense heat of welding and casting or the extreme deformations of rolling and friction stir welding—process modeling serves as our most powerful tool for discovery. By moving beyond purely empirical observations, modeling allows us to decode the underlying physics and develop robust surrogate models for complex relationships that remain otherwise indescribable. It provides a unique digital environment where parameters such as tool geometries, plant settings, or semi-finished product properties can be varied systematically through numerical values, entirely free from the overlapping scatter and logistical constraints of physical experimentation. This session aims to bridge the gap between fundamental research and industrial feasibility, creating an inclusive forum where the gain of knowledge is driven by high-fidelity simulations that illuminate the path toward the materials of tomorrow.

We invite researchers and practitioners to submit their work covering a broad technological and methodological spectrum. Contributions are welcome on both established industrial processes and novel, emerging technologies.

Bringing together experimental research, advanced modelling, and regulatory perspectives, this session aims to foster discussion on sustainable and safe nuclear technologies for the future.

Key topics of interest include:

  • Additive Manufacturing (AM): Modeling of complex thermal histories, residual stresses, and microstructure evolution in processes such as Directed Energy Deposition (DED) and Laser Powder Bed Fusion (LPBF).

  • Complex Process Simulation: Multi-physical and multi-stage process modeling, with a focus on identifying relevant physics and developing surrogate models.

  • Joining and Thermal Processing: Advanced simulations of welding and joining, including Friction Stir Welding (FSW) and electro-thermal-mechanical coupled models.

  • Surface and Mechanical Treatments: Modeling of surface conditioning such as cold rolling, shot peening, hammering, and Hot Isostatic Pressing (HIP), as well as large deformations and shear cutting.

  • Structural Integrity and Failure: New approaches to modeling failure processes, including plasticity, fatigue, crack propagation, and the evolution of residual stresses.

  • Multi-Scale Methodologies: Contributions utilizing continuum mechanics (FEM, Galerkin Mesh Free), microstructure modeling (Phase-field, Monte-Carlo), and atomistic simulations.

  • Interfaces and Contacts: Advanced contact resistance models and the simulation of electrical contacts.

  • Validation and Methodology: Studies focusing on the gain of knowledge through modeling, including work supported by experimental validation and feasibility trials.

Join us for an interesting session with lots of insightful presentations from renowned experts, engaging panel discussions and workshops, networking opportunities with peers in the field and possibilities to explore cutting-edge modeling techniques and applications.

Program Committee

Dr. Martin Werz
Dr. Martin WerzMPA Uni Stuttgart
Head of Department Joining Technology and Additive Manufacturing

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Moritz Käß
Moritz KäßMPA Uni Stuttgart
Deputy Head of Department Joining Technology and Additive Manufacturing

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